Card Mailing Systems

K90

High-Speed Card Mailing System

The K90 is Plan V's flagship card mailing solution — engineered for maximum throughput and unmatched versatility. The only system in the world capable of executing all six major fold configurations at industry-leading speed. From flat to Z, S, Half, G and back — the K90 sets the global benchmark for automated card handling.

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7.000 c/h

Max Throughput

Fold Types

20+

Countries

Technical Specifications

Max Speed7.000 cards/h

Card FormatISO CR80 / Custom

Fold TypesFlat, Z, S, Half, G, C

Card Thickness0.5 – 1.2 mm

Print CapabilitiesRead/Print on Sheets/Envelopes

Control SystemPlan V MES / PLC

ConnectivityIndustry 4.0

Vision InspectionIntegrated (optional)

Changeover< 5 min

AccessoriesEWS, EPS

Supported Fold Configurations

Flat

No fold

Z Fold

Z-shape

S Fold

S-shape

Half

Half fold

G Fold

G fold

C Fold

C fold

Key Features

Unmatched Speed

Up to 7.000 cards per hour — the highest throughput available on the market for a full-fold card mailing system. The world's fastest.

All 6 Fold Types

The only system in the world capable of producing all six major fold configurations — Flat, Z, S, Half, G — with cards applied inside the sheet, at full rated speed without compromise.

Multi-Format

Handles credit cards, ID cards, loyalty cards, and gift cards. Quick format changeover in under 5 minutes between different card and envelope types.

Vision System

Integrated camera inspection for 100% quality control. Detects mismatches, missing items, and orientation errors in real time at full line speed.

Industry 4.0

Full MES integration. Real-time OEE dashboards, remote diagnostics, and predictive maintenance alerts all included as standard.

In-House Built

Fully designed, assembled, and tested in-house at Plan V. Complete vertical integration ensures precision and quality at every single stage of production.